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  4. SUBMERGED ARC WELDERS
  5. POWER WAVE® AC/DC 1000® SD
POWER WAVE® AC/DC 1000® SD
Top Features
  • 380 - 575 VAC, 50/60Hz Voltage Input – Offers the ability to be connected anywhere in the world. 
  • Easy to Parallel Machines or Run Multiple Arcs.
  • 3-Phase Voltage Input – Eliminates the imbalance associated with transformer-based AC welding machines.
  • Severe Duty – Can be stored outdoors. IP23 Rated.
  • Software Based Controls – Can be upgraded as new features become available.
Process
  • DC+ Submerged Arc
  • DC- Submerged Arc
  • Balanced AC Submerged Arc
  • Variable AC Submerged Arc
Input power
380/460/575/3/50/60
Input
 
Output
download pdf Literature
download pdf Literature
Literature
download pdf Operation manual
download pdf Operation manual
Operation manual
Equipment Details
Features and benefits
Features and benefits
Increase Productivity, Quality and Flexibility

The POWER WAVE® AC/DC 1000® SD delivers Waveform Control Technology® to submerged arc welding. Choose constant current or constant voltage operation and set variable frequency and amplitude. Software-driven AC, DC positive or DC negative output allows the user to control the deposition rate and penetration. The result over conventional power sources is increased weld speeds, consistently higher quality welds and improved efficiencies in a single or multi-arc environment.
 
  • 380 - 575 VAC, 50/60Hz Voltage Input – Offers the ability to be connected anywhere in the world. 
  • Voltage Compensation and Reliable Input Voltage Connection – Provides consistent operation over ± 10% input voltage variation.
  • No Hardware Reconfiguration Required with Easy Polarity Switching – Eliminates downtime.
  • Easy to Parallel Machines or Run Multiple Arcs.
  • 3-Phase Voltage Input – Eliminates the imbalance associated with transformer-based AC welding machines.
  • 95% Power Factor Correction – Enables connection of multiple machines on the same plant infrastructure for lower installation costs.
  • Severe Duty – Can be stored outdoors. IP23 Rated.
  • ARCLINK®, Ethernet, and DeviceNet™ Communication – Offers remote process monitoring, control and troubleshooting.
  • True Energy™ – Measures, calculates and displays instantaneous energy in the weld for critical heat input calculations.
  • Checkpoint™ – A cloud-based system to view or analyze your welding data. Track equipment usage, store weld data, configure fault limits and more.
  • Software Based Controls – Can be upgraded as new features become available.
  • IARC® Digital Control - 90 times faster than the previous generation, delivering a responsive arc.
  • Factory Burn-In Tested - At maximum output for 2 hours to ensure quality and reliability.
     

POWER WAVE® AC/DC 1000® SD           K2803-1

 

Input Power 380/460/575/3/50/60
Rated Output 1000A/44V/100%
Input Current 82/79/69/62/55A
Output Range 100-1000A
Dimensions (H x W x D) 49.2 in x 19.2 in x 46.2 in (1250 mm x 488 mm x 1174 mm)
Net Weight 810.00 (367.42 kg)

Category Product Number Product Name
General K1785-50 Control Cable - 50 ft (15.2 m)
General K1785-12 Control Cable (Heavy Duty) - 12 ft (3.6 m)
General K1785-16 Control Cable (Heavy Duty) - 16 ft (5 m)
General K1785-25 Control Cable (Heavy Duty) - 25 ft (7.6 m)
General K1785-4 Control Cable (Heavy Duty) - 4 ft
General K1785-100 Control Cable - 100 ft (30.5 m)
General K2163-35 Weld Power Cable Lug to Lug (4/0) - 35 ft (10.6 m) - (2 cables/package)
General K2163-60 Weld Power Cable - Lug to Lug (4/0) - 60 ft (18.3 m) - (2 cables/package)
General K2163-110 Weld Power Cables - Lug to Lug - 110 ft (33.5 m)
General K1842-10 Weld Power Cable - Lug to Lug (3/0, 600A, 60%) - 10 ft (3 m)
General K1842-35 Weld Power Cable - Lug to Lug (3/0, 600A, 60%) - 35 ft (10.6 m)
General K1842-60 Weld Power Cable - Lug to Lug (3/0, 600A, 60%) - 60 ft (18.3 m)
General K1842-110 Weld Power Cable - Lug to Lug (4/0, 600A, 60%) - 110 ft (33.5 m)
General K2683-25 Heavy Duty ARCLINK® Control Cable - 25 ft (7.6 m)
General K2683-50 Heavy Duty ARCLINK® Control Cable - 50 ft (15.2 m)
General K2683-100 Heavy Duty ARCLINK® Control Cable - 100 ft (30.5 m)
General K1899-1 Drive Roll/Guide Tube Kit - 3/32-7/32 in (2.7-5.5 mm) Solid Wire
General K1899-2 Drive Roll/Guide Tube Kit - 1/16 in (1.6 mm) 5/64 in (2 mm) 3/32 in (2.4 mm) Solid Wire
General K1899-3 Drive Roll/Guide Tube Kit - .035 in (.9 mm) .045 in (1.2 mm) .052 in (1.3 mm) Solid Wire
General K1899-4 Drive Roll/Guide Tube Kit - .045-.052 in (1.2-1.3 mm) Cored
General K1811-50 Heavy Duty Process Sense Lead - 50 ft (15.2 m)
General K1811-100 Heavy Duty Process Sense Lead - 100 ft (30.5 m)
General K2444-3 CE Filter Kit
General K285 Concentric Flux Cone
General K231-1 Submerged Arc Contact Nozzle Assembly